Archive for category Productivity

Quality Assured Activity Programming


Simply stated, Quality Assurance is a method of evaluating and monitoring services rendered within a department. The Activity Department should be an active participant in the facilities’ Quality Assurance program. Many Activity Directors dread QA time, and often leave the analysis and report writing for the last minute, when in actuality, Quality Assurance should be occurring all of the time.

The Activity Director should utilize standards, policies, and regulations to guide the Quality Assurance process and set criteria. Once the criteria have been set, it is important to utilize a variety of tools and systems to collect data. The creative Activity Director utilizes data collection tools that have multiple purposes. For example: utilize an “Activity Evaluation Audit” to evaluate the appropriateness and quality of group activities, but use that same tool to evaluate the staff performance, which is useful information for the employee’s performance appraisal. Another example is: utilize a “Sensory Program Record of Responses” to monitor resident responses to various stimuli for care plan compliance and evaluation, but use the findings from that survey (if positive outcomes are found) in a report to the Administrator demonstrating the need for additional multi-sensory equipment.

Next, the Activity Director should establish timelines to ensure that all data is retrieved in a timely manner throughout the course of the year. Data may be collected in a variety of ways such as audits, surveys, checklists, etc. Often times, residents, family members and facility staff may participate in the data collection process as well. Once the data is collected, the Activity Director must write a report to indicate the findings, by utilizing the facility’s specific process, protocol, and format. Statistical information usually includes numbers, percentages, and values, and is often best illustrated in a table, chart, or various types of graphs.

The next step in the Quality Assurance process includes analyzing the data. Do the findings indicate need for improvement in a certain area? If there are issues, or concerns, provide further investigation to determine the scope and severity of the problem. At this point, the Activity Director should identify a plan of correction with goals, timelines, and expected outcomes. The plan should provide a detailed description as to what the Activity Department, and/or other departments will do to improve or correct various issues.

Once the recommendations have been made, all designated departments and individuals must follow through with their responsibilities, otherwise there is no chance for improvements. The issue at hand should be closely monitored and re-evaluated as often as needed. If there have been little or no improvements, further analysis and recommendations will need to be made. If there have been significant improvements, it should be proudly noted in the next Quality Assurance report and the decision to monitor the identified area is up to the discretion of the Activity Director. It is, however, recommended that the Activity Director continue to monitor to ensure that the problem is corrected.

There are many different aspects of the Activity program that can be evaluated and monitored. Sample topics include:

- Supplies/equipment
- Environment
- Budgeting
- Programs
- Activity Audits
- Resident Satisfaction
- Quality Indicators
- Staffing
- Resident Rights
- Resident Council
- Calendars/Calendar Analysis
- Continuum of care
- Quality of Life Surveys
- Population Analysis
- Documentation
- Departmental Review

Activity Directors also play an important role in the Quality Assurance meeting. It is the time to demonstrate professionalism, knowledge, and purpose of the activity program. The Activity Director may be asked to give an overview of the area measured, report the findings, and state recommendations for further action, so it is important to be well-versed on the subject and have copies available, including any graphs, charts, tables, etc.

Activity program interventions should also be included in Quality Indicator monitoring. There are many ways in which the Activity Department can assist in improving or enhancing the services of another disciplines. For example:

- Residents who were physically restrained (remove restraints during activities; provide task-oriented activities for diversion; encourage movement and physical activity to promote strengthening.)
- Prevalence of falls (involve resident in specially designed fall-prevention program; provide manipulatives, pat mats, activity aprons for diversion; encourage movement of lower extremities to promote strengthening)
- Residents who had moderate to severe pain (encourage prayer or spiritual expression; provide aroma therapy for relaxation such as lavender; encourage resident to experience the multi-sensory room for pain relief and relaxation)
- Residents who have become more depressed or anxious (encourage resident to participate in discussion, remotivation, and reminiscence groups; provide manicures and make-up session; encourage physical activity and exercise)
- Incidence of cognitive impairment (evaluate the environment, involve residents in cognitively stimulating activities such as word games, trivia, discussion groups, and educational programs)

When we take on the role of Activity Director, along comes with that the responsibility of ensuring the activity program meets the needs and interests of the residents and follows standards of practice, regulations, and policies. Therefore, set criteria, choose the appropriate tools, gather statistical data, report the findings, analyze the data, make recommendations, and follow-up, and when done with all of that, start again!

China’s Manufacturing Increase – An Overview


Manufacturing in China has increased dramatically in the last couples of decades, and is increasing more rapidly all the time. As China continues to develop, its economic and manufacturing power and influence is certain to keep on rising. China’s population is huge, currently standing at over 1.3 billion, which is around 20% of the world’s total. It had previously been very much a small player within manufacturing but with its development and massive population its potential in this area is unquestionable.

China is now becoming an important force in the economic world, and this has had a particularly large affect on manufacturing. For a long time China was very much an outsider compared to western nations but it is now developing all aspects of its society. The country and its people are becoming more westernised and similar in some ways to Europe and countries such as the United States. For many years Chinese people were barred from travelling by their government. This is no longer the case and their people’s exposure to other societies may be having an affect on their rapid development. It has made some people want to start businesses, while others have been encouraged to follow the consumer society of the west.

The beginning of manufacturing in China on a large scale was clothing and footwear. As China was (and to a certain extent still is) relatively poor the cost of labour was (and still is) cheaper than western countries. This meant that many western companies outsourced their manufacturing to the country. In recent time they have moved more into electrical, computing and telecommunications products. Dealing with these more expensive products has bought more money into the Chinese economy. Clothing and footwear is still at the forefront of Chinese manufacturing though.

The ten years between 1995 and 2005 saw a large increase in manufacturing. In 1995 about 3% of the worlds manufacturing took place in China, but by 2005 this figure was around 11%. In percentage terms this is still only half of the country’s population, and the figure is almost certain to continue rising for some time yet. At the moment its increase in manufacturing is around 20% each year, which is a very significant increase. The figures are similar for the percentage of the world’s exports. Between 1995 and 2005 is has risen from approximately 2% to over 10%. China’s manufacturing is expected to overtake the United States and the world’s biggest within the next few years.

Imports have also risen dramatically. In the past Chinese consumerism was fairly small. They are now consuming more each year. The whole culture of China is changing and, like Japan before them, it is becoming much more like the west. It is now the second largest petroleum importer in the world, and the second largest auto market.

The impact China’s continued development will have on the world economy is hard to predict. All that can be said is that its impact will be significant. With it having the largest population on earth it is hard to say how much its manufacturing and development could increase by. Over the next twenty years China’s development is likely to change the face of the manufacturing and business world.

Andrew Marshall ©

Debunking The Cost Of Quality And Productivity


I hear an awful about the cost of quality and how it impacts production in such negative terms. I thought maybe it’s time to debunk the myth that investing in quality negatively impacts production.

Quantify This

the cost of quality is not defined as the expenses in creating, deploying and supporting a quality system as most think. It is rather the cost of not adopting a program. How much does it cost you to loose a contract for low quality? What does that do to your credibility? How does your bottom line suffer from your inability to gain more customers and secure more contracts? Actions speak a lot louder than words, as do bottom line realizations.

So, how much does it really cost?

It is a well know fact that poor quality costs the average business 15 to 30% because its product or service was not done right in the first place. So what is in the 15-30%? Rework, returns and big dollars. Is it worth the risk of loosing 15 or 30% for low quality? I am sure each of you can find something better to spend that money on.

1-10-100

So how much does a quality program really cost? An accurate rule of thumb suggests that a quality problem costing $100 to resolve in the field would cost only $10 to correct if discovered during design review and merely $1 to prevent in the first place. Surely, your reputation and bottom line are worth a dollar. There are four basic areas that will need your attention in developing your cost of implementing quality are Prevention, Inspection or Appraisal, Internal failure and the dreaded External failure cost. That makes them about a quarter each, a bargain at twice the price!



Investment

You have invested in the best machines, hired the brightest and smartest programmers in the industry to work on what you believe, it the best product or service around. I know you believe that or you would not get up every morning to go in to work. With all your dedication, hard work and effort, your investments are depreciating by the hour and being over utilized to clean up the mistakes made. This is a vicious cycle that feeds itself, the harder you work, the more you push, the deeper you get. Would you like a return on this investment? Quality programs actually appreciate with time. Your initial dollar ends up being two dollars in a year!

Lessons Learned

In conclusion, it is fair to say that we have witnessed quite a few failures recently due to poor quality programs. Had Mattel implemented quality standards into their contract with the firm who manufactured the toys that are responsible for the death of children with high lead levels, their stock would be riding high. Imagine if Topps had done better inspections of the beef and internal process checks, they might still be in business today instead of bankruptcy court. The cost of poor quality is high on many levels. It’s worth a dollar.

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